Co-Packaged Optics (CPO) Drive Next-Gen AI Performance

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This article dives into why the future of large-scale AI systems will hinge less on faster chips and more on faster, more efficient networks. Co-packaged optics (CPO) and dense wavelength-division multiplexing (DWDM) look set to become the backbone of next-generation AI factories.

Let’s unpack the technical and strategic reasons why designing for DWDM-capable CPO now really matters for anyone aiming to build high-performance, scalable AI infrastructure.

From Faster Chips to Faster Networks

For decades, the speed of individual chips drove system performance in computing. In modern AI factories, that’s changed.

The main bottleneck is now the network interconnect—how quickly, efficiently, and densely data moves between accelerators, CPUs, and memory across a data center.

As AI models balloon to trillions of parameters and training spans tens of thousands of GPUs, network performance decides everything. If the fabric can’t keep up, even the fastest chips just sit there, waiting for data.

Why Copper Interconnects Have Hit a Wall

Traditional copper-based interconnects have basically maxed out in bandwidth, energy use, and reach. At higher data rates and longer distances—on boards or between racks—copper struggles with signal integrity, needs more power, and demands bulky cabling.

These limits make it tough to scale up large AI clusters.

Optical Fabrics: Lower Power, Higher Density, Better Latency

The industry’s moving toward optical fabrics to break free from copper’s constraints. Optical links offer some clear perks: lower energy per bit, higher bandwidth density, and lower latency, especially at scale.

For AI workloads needing tightly synchronized, high-bandwidth connections among thousands of devices, these benefits mean higher throughput and better overall efficiency.

Co-Packaged Optics as the Frontline Technology

Co-packaged optics (CPO) puts optical components—modulators, detectors, sometimes lasers—right at the edge of the switch or accelerator package. By shortening the electrical path between the chip and the optical interface, CPO slashes signal loss and power use, and pushes aggregate bandwidth at the package edge way up.

This is especially valuable for scale-up AI clusters, where ultra-low latency and massive bandwidth within and between racks are non-negotiable. With CPO, you can pack more optical channels into the same physical space on a front panel.

DWDM: Multiplying Capacity per Fiber

Early CPO deployments often use a single wavelength per optical lane, but the real leap comes with dense wavelength-division multiplexing (DWDM). DWDM lets multiple wavelengths of light—each carrying its own data stream—share the same fiber, so you can boost capacity without piling on more cables.

Industry leaders are already showing off a roadmap here. NVIDIA and others, for instance, are chasing sub-1 picojoule per bit (<1 pJ/bit) energy efficiency by combining CPO with DWDM and tiny devices like microring modulators.

Why Full Photonic Integration Matters

It’s not enough to just bolt optical parts onto old systems. Full integration of lasers, multiplexers, modulators, and photodetectors in a foundry-aligned silicon photonics process really matters.

  • Improves manufacturing yield and reliability
  • Lowers cost per bit at large volumes
  • Aligns with industry standards and interoperability efforts
  • This kind of alignment lays the groundwork for robust, reproducible platforms that could power AI factories for the next decade or more.

    Designing for DWDM CPO Now, Not Later

    System architects should design boards and packages with DWDM-capable CPO in mind today, even if they start with simpler, single-wavelength transmitters. That way, they keep the door open to scaling bandwidth and efficiency later—without a painful redesign.

    Waiting on these choices risks locking in expensive or hard-to-upgrade architectures. That’s a fast track to falling behind early adopters.

    Critical Design Metrics for Next-Gen AI Systems

    Several metrics should guide board and system-level design for AI factories going forward:

  • Energy per bit: Targeting sub-1 pJ/bit to keep power and cooling in check at scale
  • Latency: Cutting end-to-end delay for synchronized AI training and inference
  • Density: Squeezing the most bandwidth per unit area on the front panel and package
  • Reach: Covering the distances needed within racks, rows, and data halls
  • On top of that, foundry-aligned, standards-friendly integration should take priority to keep the supply chain robust and the ecosystem compatible.

    The Strategic Cost of Waiting

    Major players like Broadcom, Meta, AMD, Marvell, and NVIDIA are already pouring resources into CPO and DWDM-based optical fabrics. Their early moves don’t just signal a tech trend—they’re reshaping AI system architecture, putting optics front and center instead of tacking them on later.

    The warning here? If you wait to adopt DWDM-ready CPO, you’ll watch the performance and efficiency gap grow wider. Organizations that act now will build real advantages in AI scalability, energy efficiency, and total cost of ownership—advantages that late adopters might find almost impossible to catch up to.

     
    Here is the source article for this story: AI Performance Now Depends on Optics

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